Rodgers' Piano Restorations
The Best Piano Rebuilding in the Business
9091 Ox Bow Rd.   North East, PA 16428
Because  I have a great deal of work to do, I am forced to concentrate my efforts on all matters which concern the tasks before me.   Sadly, the telephone has become a constant source of interruptions to the work schedule which consist largely of people seeking free information and telemarketers.   I lose between one and two hours each day to these people when I answer the phone.   Because of this, I have been forced to shut off phone communication so that I can better serve my customers.  In addition, the email spammers have become so thick that I am getting thousands of spams per day.  They are so thick that even spam busting software cannot stop them.  The spam has flooded my email so badly that I can no longer gain access to my own email.  Even after trying a change to the email address, the spammers found us again in a very short time.  Each time I try to access my email I simply get "timed out" because of all the junk that is in the folder.   Although I would love to be able to communicate via email, I have been totally blocked from that venue by these parasites.  If you wish to communicate with me, the best method at this time is to send a letter to the address listed above.  I know this seems slow compared to other rebuilders, but it will be well worth the effort since the quality available here is of the highest order.


Restoration of a Schubert Grand for the Barry Family

Due to disc space restrictions the large copies of photos for this project are no longer present on the web.  If you want to see the full sized pictures, please email me with your request.  A CD which contains all the pictures in full is available for a small fee.
Click the thumbnails to see the pictures enlarged.  Then click your "back" button to return to this page.

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1 - 2)  Before Shots of the outside.
3 - 4)  Before Shots of the inside.
5 - 6)  Before Shots of the action cavity showing how the pin block is installed and how humidity had caused the glue of the pin block to completely dissolve, causing the layers of the pin block to actually fall off onto the action.

7) Schubert07.jpg (39095 bytes) 8) 
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Schubert12.jpg (56712 bytes)

7 - 8)  Taking measurements and preparing to disassemble the piano.
9 - 10)  The piano being disassembled.
11)  The old bass bridge
12)  The old pin block.

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13)  This piano uses a very rare mounting assembly for the sound board.  Here you see the sound board and the iron frame that serves as the inner rim.
14)  The piano is completely apart.

15)  Lubricating the spring loaded parts of the damper system.

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16)  Shows the action before it was started.  Here the sample hammers were being removed for duplication.
17)  Here all the shanks and flanges have been removed.  The next step is to thoroughly clean the action stack that remains.
18)  While rebushing the keys, it became apparent that many of the sharps had cracks in them.  Here all the cracked keys have been glued back together and are sitting in clamps.  The problem wasn't serious enough to warrant replacing the keys but it could have effected the fit of the keys to the guide pins.  Now the keys will fit the pins well and will remain stable.

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19)  Here the keys have been rebushed.
20 - 21)  These are before pictures of the condition of the ivories before bleaching.   The flash of the camera tends to make them look better than they really are in #20 but #21 shows fairly well how yellow they were.  Up close, they looked positively shabby.


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22)  The rim after stripping.  The last touch ups and color evening were performed with denatured alcohol.
23)  The rim has now been stained, sealed, filled and lacquered.
24)  One of the decorative features of this leg was broken off and long since lost.   A new scroll had to be made for it.  Fresh wood was attached using a countersunk joint and then carved into a new scroll.

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