Rodgers' Piano Restorations
The Best Piano Rebuilding in the Business
9091 Ox Bow Rd.   North East, PA 16428
814-725-2665 weekday afternoons from 1 pm to 9 pm EST

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Restoration of a Fischer Ampico for the Hicks family

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1) FAmpico01.jpg (49593 bytes) 2) FAmpico02.jpg (50218 bytes) 3) FAmpico03.jpg (52910 bytes)

1)  The piano is on its side and the pump is first for rebuilding.  It has been removed in this picture.
2)  The pump sitting on the bench before work begins.
3)  The pump being torn down.  Happily, I found the bearings on the pump to be in excellent condition.

4) FAmpico04.jpg (53284 bytes) 5) FAmpico05.jpg (49828 bytes) 6) FAmpico06.jpg (43264 bytes)

4)  Some of the pump's parts laid out on the bench.
5)  This style pump has a large number of leather flap valve parts.  There are two pieces of leather to each valve.  The seat is leather as is the flap itself.   The original flaps had pneumatic cloth glued to the backs to give a better seal.   The new flaps have been made in the same way.
6)  Installing the flap valves.  You can see that a large number of holes must be punched into the leather seats.

7) FAmpico07.jpg (29467 bytes) 8) FAmpico08.jpg (33153 bytes) 9) FAmpico09.jpg (36821 bytes)

7)  Here, you see the action cut out block from the pump.   It is contains a large pouch which must be restored as well as a rubber signal tube that must be replaced.
8)  Here, all the bushings in the connecting arms spider of the pump are being replaced.  At the same time all the blocks and wedges are being thoroughly cleaned and graphited.  The bearings in the pump were all cleaned and repacked after checking to be sure they were still in excellent condition.  If the bearings had not been perfect, they would have been replaced.  One bearing did look as if it might have to be replaced.  However, after driving it out of the housing and cleaning it thoroughly on the bench, if was determined that it was just grit in the old grease causing it to feel poor.  After cleaning and repacking it ran smooth as silk.
9)  The pump is now being reassembled.

10) FAmpico10.jpg (40638 bytes) 11) FAmpico11.jpg (55166 bytes) 12) FAmpico12.jpg (22173 bytes)

10)  The reassembly a little further along.
11)  The pump back in the piano being tested to see that it is pulling the correct amount of suction and that all the knocks are gone.
12)  One of the crescendo devices after it was partially torn down but no rebuilding had yet taken place.

13) FAmpico13.jpg (21970 bytes) 14) FAmpico14.jpg (29288 bytes) 15) FAmpico15.jpg (29944 bytes)

13)  Here the Crescendo has received new pouches and the largest pouch/valve has received new leather.  Before the pouches were installed all the valve wells were thoroughly sealed.
14)  Here, the valve block of the Crescendo is being fitted for a new cork gasket.   The white material around the features of the block is chock used to locate these on the gasket.  The valves have all received new leathers and the outside seats received new pouch leather facings.  The valves were then traveled for optimum efficiency.
15)  Here, the restored Crescendo is reassembled.

16) FAmpico16.jpg (30322 bytes)  17) FAmpico17.jpg (21087 bytes) 18) FAmpico18.jpg (31276 bytes)

16)  Testing the newly rebuilt Crescendo to see that it operates properly before putting it back under the piano.
17)  The treble expression device before restoration.
18)  The treble expression being disassembled.  This style of expression is exceedingly simple compared to some expressions.  So simple in fact that I don't bother to label parts in it since I can keep it all in my head as to what goes where and in what orientation.  I prefer to label everything when taking apart a Duo-Art expression.

 

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